ESD Cleanroom & Test
1. It is small in size, and can be placed in overlap according to requirements.
2. Energy saving and consumption reduction, low radiation and low noise.
3. The F4 controller can be used to complete multiple tests at the same time.
4. The left and right test holes are designed for easy operation.
5. Multiple safety protection, stable and reliable.
1. It is small in size, and can be placed in overlap according to requirements.
2. Energy saving and consumption reduction, low radiation and low noise.
3. The F4 controller can be used to complete multiple tests at the same time.
4. The left and right test holes are designed for easy operation.
5. Multiple safety protection, stable and reliable.
Temp range |
-40℃---+180℃ |
Humidity range |
10%-98%RH |
Temp stability |
±0.5℃( no load) RH:±2.0% |
Temp uniformity |
±0.2℃( no load) RH:±2.0% |
control accuracy |
0.01℃ |
Cooling rate |
RT- -40℃/100min 1℃/min |
Temp rise rate |
Rt- +150℃/50min 3℃/min |
1, Structure:
The test chamber contains the following systems: 1. Main cabinet; 2. Heating system; 3. Air control system; 4. Refrigeration system 5. Electrical control and measurement system; 6. Safety protection device.
The door is a single door, open from right to left. The rightmost side of the chamber is the control cabinet, which is equipped with circuit boards and other electrical components.
The top of the control cabinet is equipped with a cooling fan to help the electrical control cabinet quickly dissipate heat. , The position and height of the operation panel are designed according to ergonomics.
The bottom of the cabinet is a compressor unit, and a set of refrigeration units is installed, which is connected to the cabinet through copper pipes.
Outer layer material |
High-quality cold-rolled plate spray paint |
Inner layer material |
SUS#304 mirror stainless steel plate |
Observation window |
40*50cm rectangular multi-layer vacuum electric heating glass observation window, completely prevent the observation window from condensation |
Insulation Material |
High density rigid PU foam and 24K glass wool |
Illumination |
LED light |
Inlet test hole |
1 Ø50mm cable hole, installed on the left side of the chamber in case that the test object needs an external power supply or signal. The cable hole made of special materials can withstand high and low temperatures for a long time, and solves the problem of surface condensation during long-term low-temperature tests. , Equipped with a cover of the same material and a silicone plug |
Isothermal board |
An isothermal plate is designed on the top of the test box to avoid the problem of condensed water dripping onto the product during the humidity test and causing the product to be scrapped. |
Door |
The special design of the test chamber door structure and the sealing strip can effectively keep warm and prevent temperature escaping |
Air pressure balance device |
The top of the test box is equipped with an air pressure balance device, which can automatically open and release the pressure when the pressure is too high to ensure that the air pressure in the box is always maintained same with the outside world during the heating, cooling, and constant test. |
2, Heating system
Heater |
High-quality finned electric heater, no open flame, reasonable design length and installation method, make heating load on the surface even, and the service life is longer. The heater is installed in the air duct. |
Heating control mode |
Use non-contact and isocycle pulse width adjustment SSR (solid state relay) to control the heating output, which can effectively adjust the temperature rise and fall process, and avoid the phenomenon of large temperature overshoot |
Overheat protector |
An overheat protector is installed in the air duct, when the temperature in the box exceeds the temperature set by the protector,it will alarm and automatically cut off the heater |
3, Air control system
An air control system is installed at the rear of the test chamber. After the air is sucked into the air duct by the centrifugal blades through the long-axis blower,
the control system controls the output of the heater through the PID automatic calculation output according to the set temperature point.
4, Refrigeration system
Compressor |
Tecumseh compressor The design of the refrigeration system applies energy adjustment technology to ensure that the energy consumption and refrigeration capacity of the refrigeration system are effectively adjusted under the normal operation , make operating costs more economical |
Condenser |
High-efficiency heat exchange coils, aluminum fins "L"-shaped extension flaps, tight close contact with expansion tube, greatly improving the heat transfer efficiency |
Evaporator |
High-performance internally threaded coil, high-performance turbulent aluminum fins |
Heat exchanger |
Adopt high-quality brazed plate heat exchanger, all plates are joined together by copper solder, all contact points are completely welded together, to ensure that the heat exchanger has the highest heat exchange efficiency |
The electromagnetic valve |
Adopt Danfoss two-way electromagnetic valve, the protection level of the valve coil shell is as high as IP67 to ensure normal operation under various working conditions. |
Oil separator |
Using Emerson high-efficiency centrifugal oil separator, the oil return rate is as high as 99%, which can effectively reduce the load of the evaporator and compressor, the pressure reduction design can maximize the flow rate, |
thermal expansion valve |
The Danfoss dual-port thermal expansion valve is used to shut off the flow. The expansion valve adjusts the flow rate through the change of the heat at the end of the evaporator to prevent insufficient utilization of the evaporator area and compressor machine knocking |
Pressure controller |
Adopt Danfoss single-pole double-throw pressure controller, with system pressure over high alarm, automatic reset function, compact structure design |
Evaporator regulating valve |
The Danfoss evaporation pressure regulating valve is used to keep the evaporation pressure of the system constant. through the throttling of the regulator on the suction line, the surface temperature of the evaporator can be controlled to avoid long-term low-temperature, high-humidity or low-temperature and low-humidity tests caused by evaporator icing phenomenon. |
Refrigerant |
R404 R23 |
Cooling mode |
Air cooling |
5, Electrical control and measurement system
Adopt high-precision programmable temperature and humidity controller, which uses 7 color LCD screens,
The screen resolution is 800×480 (true color). The setting method is full Chinese/English menu, touch screen input, which can display the set temperature and humidity, the actual measured temperature and humidity, test parameters, curves, total running time, segment running time, heating, humidifier working status, and it also has power-on self-check and test Program automatic operation and PID parameter self-tuning, fault alarm and cause display, and processing prompt function, calendar timing function (automatic start and automatic stop operation), etc., with LAN interface. It can be connected to a computer, and a set of working software is provided. (Including communication protocol), users can print test curves through their own computer. Through the communication protocol, users can make their own programs. Through the network cable interface, remote monitoring function can be realized
Temp sensor |
PT100 |
Humidity sensor |
PT100 |
Screen resolution |
800*480 |
Setting accuracy |
Temp:0.01℃ Humidity: 0.1%RH Time:1s |
Program capacity |
1000 groups, each group can have up to 100 segments, the number of segments required by each group of programs can be divided arbitrarily, and each group of programs can be freely connected to each other |
Program group loop |
999( set 0, infinite loop) |
Program segment loop |
99 |
Instrument setting range |
Temperature: -100℃~+200℃, Humidity: 0~100%RH Time: When doing program test, each program can be done for up to 999 hours and 59 minutes |
PID |
9 groups each for temperature and humidity |
Power-off memory |
With power-off memory function and restart mode when power is restored |
Schedule booting |
Schedule the boot time by setting year, month, day and minute |
Operation mode |
Program operation, fixed value operation, and connection operation three operation modes |
Backlight |
The brightness of backlight is adjustable, and the turn-on time is set according to the test time to achieve the purpose of prolonging the service life |
Interface |
Ethernet interface |
The instrument connecting method with the host computer |
Direct connection method, LAN network method, Internet method |
Emergency stop switch |
Emergency stop switch, in case of equipment accidents |
6, Manufacturing technology
☆Electrical appliances and refrigeration components are all internationally renowned brands, ensuring the versatility of components.
☆Electrical circuit boards are made according to national standards.
☆The refrigeration copper pipe adopts high-quality oxygen-free copper , and the copper pipe is welded by the advanced nitrogen flushing and fluxing process.The surface of the welded copper pipe is bright, and the inner wall has no oxide layer, which greatly improves the cleanliness of the low-temperature pipeline of the test chamber.
☆The test chambers have undergone a 24-hour nitrogen pressure test.
7, safety protection
In order to ensure the normal operation of the equipment, the chamber has the following safety protection and alarm functions. When a fault occurs, there will be a sound and light signal output (three-color light)
☆Independent over-temperature protection device (a separate over-temperature protector, the sensor position is consistent with the temperature sensor of the test chamber, to prevent the product from being burned when the test room temperature is too high)
☆Heater over-temperature protection (the sensor is installed on the upper part of the heater to prevent damage due to high surface temperature.
☆Heater short circuit protection.
☆Leakage circuit breakers.
☆Air switch (to prevent overcurrent and short circuit).
☆Fuse (to prevent short circuit of controller and lighting circuit).
☆Lack of phase protection (equipped with phase sequence relay, when the test box is lack of phase, the test box cannot be started).
☆Fan overheating, overcurrent protection.
☆Refrigeration compressor thermal overload protection.
☆Refrigeration compressor overpressure protection.
☆Humidifier water shortage protection.
Add: No.151 Houjie Road, Houjie
Town, Dongguan, Guangdong, China
Tel: +86 18666881028 WhatsApp:+86 18666881028
Inquiry Mail: wangdep@esd-conductive.com
or sales01@esd-conductive.com
Technical
Support:tech@esd-conductive.com